mixing matters blog

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Mixing matters blog - Covering any topic involving industrial mixers and utility mixers

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Fermentation / Anaerobic / Biogas

Industrial Fermentation and Mixing Solutions

What is Fermentation? Fermentation is a chemical process that occurs in the absence of oxygen and involves the conversion of organic compounds into simpler compounds, typically with the production of energy. It is an ancient technique used by humans for thousands of years to preserve food, create alcoholic beverages, and even produce certain chemicals and pharmaceuticals. Here are some important terms used in fermentation, along with their definitions, Microorganisms: Microorganisms are microscopic living organisms, such as yeast and bacteria, that play a crucial role in fermentation. Yeast: Yeast is a type of fungus that is commonly used in fermentation processes, especially in the production of alcoholic beverages and bread.  Bacteria: Bacteria are single-celled microorganisms that can also perform fermentation. Different species of bacteria can produce various end

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Biogas Production

Biogas Production | Mixing Solutions

The quest for sustainable and renewable energy sources has surged in recent years, propelling biogas into the spotlight as a promising solution to the challenges posed by traditional fossil fuels. Composed mainly of methane and carbon dioxide, biogas is derived from the anaerobic digestion of organic waste, making it an environmentally friendly fuel with diverse applications in electricity generation, heating, and transportation. However, to unlock its full potential, the implementation of proper mixing techniques is crucial. This article delves into the significance of mixing in biogas production, elucidates its benefits, and provides insights into effective mixing strategies.     Why Mixing Matters:  Mixing plays a pivotal role in the anaerobic digestion process, where microorganisms break down organic waste in the

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moving bed biofilm reactor
Industrial Mixing

MBBR Mixing in Wastewater Treatment Applications

Today, moving bed biofilm reactor (MBBR) processes are widespread throughout the wastewater treatment industry. These processes rely on media with a high surface area to carry biofilm and achieve the same results as conventional bioreactors with reduced space requirements. MBBR mixing ensures that the media and influent are distributed uniformly throughout the reactor. Wastewater treatment facilities can adapt MBBRs to fulfill many process requirements. They can replace activated sludge processes and are also an attractive option for biological nitrogen removal. Many wastewater treatment facilities use a series of MBBRs with both anaerobic and aerobic steps. MBBR mixing must address several challenges and constraints to ensure process effectiveness and efficiency while also offering energy savings compared to dispersed air mixing. Key

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anaerobic digester
Industrial Mixing

How Agitators Play a Key Role in Anaerobic Digesters and Mixers

Anaerobic digesters (or anaerobic mixers) are a versatile wastewater treatment technology that sees wide use in agricultural, municipal, and other applications. Bacteria break down incoming waste in the absence of oxygen, a process that produces biogas (a mixture of methane and carbon dioxide) and digestate (a nutrient-rich fertilizer). Because anaerobic digestion relies on sensitive bacteria, significant design consideration must be dedicated to keeping process parameters just right. Agitation Improves Anaerobic Digestion on Multiple Fronts Anaerobic digesters rely on a delicate balance of pH and temperature to operate effectively. The most widely used designs are continuously stirred tank reactors (CSTRs), with the assumption that these parameters will be uniform throughout the tank. A CSTR operates on the principle that incoming feedstocks

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large coal fired power plant
Industrial Mixing

Germanium Recovery and Its Unique Mixing Challenges

Most new production today of germanium today is from zinc ores or coal fly ash. Both processes involve acid leaching, an already difficult process further complicated by the unique challenges posed by germanium, notably its hardness. Dynamix designs mixers that deliver longevity and reliability in germanium recovery. The Germanium Recovery Process Germanium is typically found in very low concentrations and requires significant refining. Sources of recoverable germanium include zinc, silver, lead, and copper ores, along with fly ash from the combustion or gasification of coal. The refining process begins with acid leaching using sulfuric, phosphoric, or other acids. This dissolves the germanium into the leachate, separating it from the remaining solids. However, some impurities are dissolved as well and must

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Solid Suspension Mixing
Industrial Mixing

Solids Suspension and How It Affects Agitator Design for Your Process

Essentially every industry must at some point contend with solids suspension. Whenever a slurry with solid particles is present, the process will require some way to keep those particles suspended. This is key to preventing buildup on tank bottoms and sides. It also plays an important role in providing the required solid-liquid contact for many processes. In most cases, agitators are the chosen method for maintaining solids suspension. Determining the optimal agitator configuration for solids suspension isn’t a simple process. It takes an understanding of both the solids and liquids involved, along with their complex interactions. Dynamix designs solutions that provide the agitation required to maintain solids suspension for applications within any industry. Defining Your Solids Suspension Requirements Applications that

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