mixing matters blog

Industrial Mixing topics from your mixing experts

Mixing matters blog - Covering any topic involving industrial mixers and utility mixers

Torque Explain Diagram
Mixer Configuration

Mixing 101: Torque and the Art of Mixing

What is torque… and what does it have to do with mixing? Selecting a mixer drive with a high horsepower rating doesn’t guarantee a satisfactory result in your application, and it doesn’t necessarily translate into a more powerful mixer either. Horsepower is merely a measurement of the rate at which work is done – or how much input power a motor has. Simply throwing more horsepower at an application may make a mixer’s impeller turn faster, but it will also drive down efficiency, negatively impact your budget, and can even damage your product through shear. If the driving force of a mixer is rotational, then horsepower is secondary to torque as the force that drives the pumping and performs the

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Mixer Configuration Application
Mixer Configuration

Mixing 101: Optimal Mixer Design

4 FACTORS FOR OPTIMAL CONFIGURATION Getting the right mixer for the job involves so much more than simply purchasing a standard unit off-the-shelf. There is an art to configuring a mixer that will optimize the results of an application. Selecting a mixer based solely on horsepower or RPM requirements can produce less than optimal results, and even damage your product through excessive shear. As we discussed in an earlier post, we first need to understand the 4 Factors for Configuring a Mixer, which are: Tank Type & Volume Fluid Viscosity Specific Gravity Environment & Process Once a Dynamix Sales Engineer understands these factors in relation to your application needs, we are ready to configure a mixer that will both maximize your investment

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Drive Cyclo
Dynamix Products

DMX Series Featuring the Cyclo Drive

DMX Series Featuring the Cyclo Drive SM Cyclo Drive for Maximum Torque Reliability & Performance The unmatched power and durability of the innovative DMX Series portable mixer begins with the Cyclodial Speed Reducer, or “Cyclo® Drive”, at the heart of the design. The Sumitomo Cyclo® Drive is unique and is unsurpassed by any other inline drive available in the market today. Cyclo® drive geared motors are characterized by their reliability, long service life and outstanding efficiency, even in the most severe applications. By using the Cyclo® Drive, the DMX Series is able to withstand shock loads exceeding 500% of their rating and transmit load distribution uniformly over the power transmitting components. The Power of Rolling Compression The key to Cyclo® Drive’s matchless

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Polymer Activation
Dynamix Products

Optimizing Polymer Mixing in Water and Wastewater Treatment

Optimizing Polymer Mixing in Water and Wastewater Treatment A major concern in water and wastewater treatment processes is identifying the most effective and efficient way to remove solid particles and other materials found in the liquid stream. The most effective method of eliminating unwanted contaminants is through the use of polymers in a sludge-creating process. Polymers are used to coagulate suspended solids and produce large curds of solid materials (floc) which are more easily removed from the water treatment stream. Polymers are available in a variety of forms and concentrations and are supplied as either dry powders or concentrated liquids.  Each variation presents unique challenges when sizing mixers. Dry Polymers: Polymers supplied in powder form must be wetted out which

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Polymer Activation
Industrial Mixing

Mixing 101: 4 Factors for Configuring Your Fluid Mixer

Mixing 101: 4 Factors for Configuring Your Fluid Mixer Considering Mixer Configuration If you’re in an industry that includes fluid mixing in its processes, you probably know that finding the right fluid mixer for your needs is critical to maintaining quality control, reducing costs, and optimizing efficiency. The key here is to engineer a fluid mixer that addresses the specific needs of your process. When configuring a mixer for your process, your mixing engineer should consider the following 4 factors: Factor #1 – Tank Type & Volume This determines the amount of fluid your tank can hold. This is important because it will determine the size and position of the fluid mixer and its mounting. Factor #2 – Viscosity This

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NMX Series Industrial Agitators
Industrial Mixing

Optimize Industrial Mixing with Proper Mixer Mounting

Optimize Industrial Mixing with Proper Mixer Mounting Challenges of Mixer Mounting In a perfect world, the only industrial mixing projects we would ever work on would be applications in cylindrical tanks where we could center-mount the mixer. That, of course,  is not typically the case. Instead,  factors such as environment, process design, tank design, and process objective require different mounts. For this, we offer our 40+ years of experience and engineering to develop mounting options to address almost every eventuality. Ultimately, the mounting option is dictated by the need to manage the reactionary force generated by the mixer’s torque at the fluid level inside the tank. High viscosity liquids, or large volume tanks that require large diameter impellers, are examples

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