mixing matters blog

Industrial Mixing topics from your mixing experts

Mixing matters blog - Covering any topic involving industrial mixers and utility mixers

Knowing Your Application
Mixer Configuration

Mixing 101: The Importance of Specific Gravity

What is Specific Gravity? And why do we ask for it… Next to viscosity, specific gravity is a separate but equally important factor in optimizing a mixer. Without factoring this measurement into your mixer design, your results would not reach product specification. What is Specific Gravity? The term “Specific Gravity” (SG) is used to define the weight or density of a liquid as compared to the density of an equal volume of water at a specified temperature. The temperature used for measurement is usually 39.2oF (4oC), because this temperature allows water to assume its maximum density. In the metric system, water has a density of 1 gram/ml, so density and SG are numerically equal. If the liquid you are comparing

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Mixer Configuration Application
Mixer Configuration

Mixing 101: Optimal Mixer Design

4 FACTORS FOR OPTIMAL CONFIGURATION Getting the right mixer for the job involves so much more than simply purchasing a standard unit off-the-shelf. There is an art to configuring a mixer that will optimize the results of an application. Selecting a mixer based solely on horsepower or RPM requirements can produce less than optimal results, and even damage your product through excessive shear. As we discussed in an earlier post, we first need to understand the 4 Factors for Configuring a Mixer, which are: Tank Type & Volume Fluid Viscosity Specific Gravity Environment & Process Once a Dynamix Sales Engineer understands these factors in relation to your application needs, we are ready to configure a mixer that will both maximize your investment

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Wine Factory Tanks
Mixing 101

Mixing 101: Optimal Tank Design

UNDERSTANDING HOW TANK DESIGN AFFECTS MIXING Apart from the actual mixer, the design of the mixing tank is the single most important factor in producing a successful result in any process. In order to allow optimal performance from a mixer’s impeller, it is essential to create an environment that supports both correct impeller positioning and appropriate liquid coverage of the impeller. Incorrect positioning negatively affects the performance of a mixer, the quality of a product, and may even be detrimental to the performance life of the mixer drive. When looking at tank designs, vertical cylindrical, and square or rectangular tanks are most common. In the process of selecting the optimal tank design for an application there are certain rules of

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Low RPM, High Torque Mixer
Mixing 101

Keeping Your Solids in Suspension

Optimized Solids Suspension Applications Achieving a uniform dispersion of solids in a product is critical to your product’s quality. In processes that mix solids in fluid, particulates that cannot dissolve in liquids will either sink to the bottom of the tank and collect in the corners, or stick together and agglomerate. This compromises product uniformity (product quality), and in extreme cases, can cause a system to malfunction or fail. The main objectives of solid and liquid solutions are: Avoiding solids accumulation in a stirred tank Maximizing the contact area between solids in a liquid Ensuring the solid particles are uniformly distributed throughout the tank The goal is to bring the mixture into specification and keep it there. This means keeping

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Gravy Image
Mixing 101

Mixing at Home: What Do Gravy and Mixing Have In Common?

The Secret to Great Gravy? Thinking In Terms of “Good Mixing” Is there anything better at turning a good holiday meal into a truly great one than a lake of delicious gravy? We have all been caught us all off guard by lumpy, pasty tasting gravy at least once. Usually after we have already covered our turkey and mashed potatoes with it. Thick, rich, and flavourful gravy doesn’t come easy, but properly mixing dry powders with liquids is a simple concept that just takes a little finesse to perfect. If you think about making gravy in terms of “good mixing” you can’t go wrong. First, you only need about 1/4-1/3 cup of holiday bird or roast drippings, being careful to

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Polymer Activation
Industrial Mixing

Mixing 101: 4 Factors for Configuring Your Fluid Mixer

Mixing 101: 4 Factors for Configuring Your Fluid Mixer Considering Mixer Configuration If you’re in an industry that includes fluid mixing in its processes, you probably know that finding the right fluid mixer for your needs is critical to maintaining quality control, reducing costs, and optimizing efficiency. The key here is to engineer a fluid mixer that addresses the specific needs of your process. When configuring a mixer for your process, your mixing engineer should consider the following 4 factors: Factor #1 – Tank Type & Volume This determines the amount of fluid your tank can hold. This is important because it will determine the size and position of the fluid mixer and its mounting. Factor #2 – Viscosity This

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